DME6021: Rotordynamics and
Lubrication Theory for Turbomachinery
1. Class information
• Class Year and semester: 2013, FALL semester
• Course No. : DME6021
• Course title: Rotordynamics and Lubrication Theory for Turbomachinery
• Credit-Lecture Hour-Practice Training: 3.00-3.00-0.00
• Course outline: One Three-hour lecture/week
• Organizing Department: Mechanical Design Engineering (Graduate School;
Seoul)
2. Instructor information
• Name: Dr. Keun Ryu
• Department: Mechanical Design Engineering
• Email: kryu@hanyang.ac.kr
• Web: http://turbolab.hanyang.ac.kr/DME6021.html
• Office hours: By scheduled appointment (E-mail in advance required)
• About office hours: This is to encourage individual interaction between
the students and the instructor. Students should prepare by organizing
questions in advance.
3. Course objective
To provide the fundamental and practical theory and knowledge on
rotordynamics and lubrication theory for fluid film bearings/seals/dampers
and seals.
4. Course Description:
The class will introduce fundamental principles and classical theory of
modern turbomachinery rotordynamics and novel application. This class will
also introduce the important principles and modern theory of hydrodynamic
lubrication for novel fluid film bearings/seals/dampers. The instructor will
teach the following topics: Classical Machinery Vibration Theory and
Application; Introduction to Rotordynamics; Rotordynamic Instability;
Classic Lubrication Theroy; Bearings, Seals, and Their Rotordynamic Effects;
and Computer Modeling Rotordynamics.
Prerequisites: Vibrations, Fluid Dynamics, Dynamics
5. References: ALL Available in
Hanyang University Library
-
Rotordynamics of Turbomachinery, J. Vance, Wiley, 1988, ISBN-10:
0471802581, ISBN-13: 978-0471802587
-
Machinery Vibration and Rotordynamics, John M. Vance, Fouad Y. Zeidan,
Brian Murphy, Wiley, 2010, ISBN-10: 0471462136, ISBN-13: 978-0471462132
-
Turbomachinery Rotordynamics: Phenomena, Modeling, and Analysis, D.
Childs, Wiley, 1993, ISBN-10: 047153840X, ISBN-13: 978-0471538400
-
Turbomachinery Rotordynamics with Case Studies, D. Childs, Minter
Spring, 2013, ISBN-10: 0615852726, ISBN-13: 978-0615852720
- Modern
Lubrication Theory, L. San Andres, Texas A&M University Digital Library,
2010
- Selected Technical papers: SEE Reading assignments below
6. Grading
Homework (30%), Mid-term Exam (30%), Final Exam (30%), Attendance (5%),
Class participation (5%)
Attendance to the lectures is a must for success.
7. Lecture material and topics
• Week 1 (09/02/2013)
Introduction to the class
• Week 2 (09/09/2013)
Introduction to Rotordynamics for Turbomachinery
• Week 3 (09/16/2013)
Introduction to Fluid Film Bearings/Seals/Dampers
Example of Rotordynamic Analysis
History of Rotordynamics
Jeffcott- Föppl Rotordynamic Model
Critical Speeds
•Week 4 (09/23/2013)
Fundamentals of Fluid Mechanics
-
Viscosity
-
Compressible and Incompressible flows
-
Basic Equations in integral form for a control volume
-
Differential analysis of fluid motion
• Week 5 (09/30/2013)
Fundamentals of Viscous
Flow
-
Thermohydrodynamic analyses
*
Couette Flow
*
Brinkman Number
*
Poiseuille Flow
-
Petroff's formula
-
Combination of Couette and Poiseuille components
- Order-of-magnitude analysis for Reynolds equation
• Week 6 (10/07/2013)
Reynolds equation
-
General and standard Reynolds equations
-
Turbulent flows
-
Surface roughness
Stability of Rotating
machinery supported on Hydrodynamic Fluid Film Beairngs
• Week 7 (10/14/2013)
Reynolds equation and
application
-
General and standard Reynolds equations
-
Turbulent flows
-
Surface roughness
- Infinitely long approximation
- Infinitely short appoximation
- Rayleigh-step bearing (Infinitely long
approximation)
- Numerical Method (Finite difference method)
• Week 8 (10/21/2013)
Mid-term exam
• Week 9 (10/28/2013)
Dynamics of a simple
rotor-fluid film bearing system
Dynamic forces for circular centered whirl
• Week 10 (11/04/2013)
Synchronous and
Nonsynchronous Whirl
Damping Definitions
Critical Speed Definitions
Effect of Flexible (Soft) Supports
• Week 11 (11/11/2013)
Rotordynamic Effects of
the Force Coefficients
• Week 12 (11/18/2013)
Effect of Cross-Coupled
Stiffness on Unbalance Response
Gyroscopic Effects
• Week 13 (11/25/2013)
Bearings and Their Effect
on Rotordynamics
• Week 14 (12/02/2013)
**Practice & Team Project: Computer Simulations of Rotordynamics**
- XLRotor:
http://www.xlrotor.com/xlrotor/downloads.shtml
- DyRoBeS:
http://www.dyrobes.com/Academic_download.htm
• Week 15 (12/16/2013)
Final Exam
• Assignments
Reading Assignment 2 (Due:
09/16/2013): Fluid film journal bearings
-
Fluid
Film Bearing Fundamentals and Failure Analysis (F. Y. Zeidan and B. S.
Herbage)
-
Design of
Journal Bearings for Rotating Machinery (P. E. Allaire and R. D. Flack)
Reading Assignment 3 (Due: 09/30/2013): Bearing dynamic force
coefficients, Instability of Rotating Machinery
-
Review of the Concept of Dynamic Coefficients for Fluid Film Journal
Bearings (J. W. Lund)
- Self-Excited Vibration in
High-Performance Turbomachinery (F. Ehrich and D. Childs): Handout
Reading Assignment 4 (Due: 10/07/2013): Tilting pad bearings, Squeeze
film dampers
-
Tiltig
Pad Bearing Design (J. C. Nicholas)
-
Design
and Application of Squeeze Film Dampers in Rotating Machinery (F. Y.
Zeidan, L. San Andres, and J. M. Vance)
Reading Assignment 5 (Due: 10/14/2013): Stability of Rotor-Bearing
system
-
Rotor-Bearing Stability (E. J. Gunter)
Reading Assignment 6 (Due: 10/21/2013): Annular gas seals
-
Annular
Gas Seals and Rotordynamics of Compressors and Turbines (D. W. Childs
and J. M. Vance)
Reading Assignment 7 (Due: 10/28/2013): Seals
-
Sealing in
Turbomachinery (R. E. Chupp, R. C. Hendricks, S. B. Lattime, and B. M.
Steinetz)
Reading Assignment 8 (Due: 11/04/2013): Fluid inertial effects
-
Turbulent Hybrid Bearings With Fluid Inertia Effects (L. San Andres)
-
A Bulk-Flow Theory for Turbulence in Lubricant Films (G. G. Hirs)
Reading Assignment 9 (Due: 11/11/2013): Rotordynamics for SSME
Turbopumps
-
The Space Shuttle Main Engine High-Pressure Fuel Turbopump Rotordynamic
Instability Problem (D. Childs)
Assignment 10 (Due: 10/14/2013): Oil-free technology
-
Technical Seminar:
Oil-Free Turbomachinery for Rotorcraft (C. DellaCorte)
Reading Assignment 11 (Due: 11/18/2013): Effect of Bearings on the
Rotordynamic Stability
-
Short Bearing Analysis Applied to Rotor
Dynamics. Part 1:
Theory
(R. G. Kirk and E. J.
Gunter)
-
Short Bearing Analysis Applied to Rotor Dynamics. Part 2: Results of Journal
Bearing Reponse (R. G. Kirk and E. J. Gunter)
Reading Assignment 12 (Due:
11/25/2013): Finite Elements Analysis for Rotordynamics
-
The Dynamics of Rotor-Bearing Systems Using Finite Elements (H. D.
Nelson and J. M. McVaugh)
-
The Dynamics of Rotor-Bearing Systems with Axial Torque - A Finite Element
Approach (E. S. Zorzi and H. D. Nelson)
Redaing Assignment 13 (Due:
12/02/2013): : Finite Elements Analysis for Rotordynamics
-
Parameter Sensitivity in the Dynamics of Rotor-Bearing Systems (M.
Rajan, H. D. Nelson, and W. J. Chen)
-
An improved method for calculating critical speeds and rotordynamic
stability of turbomachinery (B. T. Murphy and J. M. Vance)
More readings
(NOT Assigned)
-
Application
of High Speed and high performance fluid film bearings in rotating machinery
(F. Y. Zeidan and D. J. Paquette)
-
Fundamentals of Fluid Flim Journal Bearing Operation and Modeling (M.
He, C. H. Cloud, and J. M. Byrne)
-
Selection and
Design of Tilting Pad and Fixed Lobe Journal Bearings for Optimum Turborotor
Dynamics (J. C. Nicholas and R. G. Kirk)
-
Review of Analytical Methods in Rotor-Bearing Dynamics (J. W. Lund)
-
Lund's Tilting Pad Journal Bearing Pad Assembly Method (J. C. Nicholas)
-
Lund's Contribution to Rotor Stability: The Indispensable and Fundamental
Basis of Modern Compressor Design (E. J. Gunter)
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